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Understanding the Process of Concentrating Fermented Yoghurt: From 12% to 90% Dry MatterUnderstanding the Process of Concentrating Fermented Yoghurt: From 12% to 90% Dry MatterWhen it comes to concentrating fermented yoghurt, the goal is to start with a product that contains around 12% dry matter and transform it into a powdered form with 90% dry matter. This process is crucial in order to achieve key requirements such as ensuring the viability of probiotic bacteria at a rate of ≥10⁸ CFU/g, high sphericity, good solubility, and a shelf life of at least 12 months at room temperature.At Longxin, we have unique features and safeguards in place to ensure the success of this process. Our methods include using low temperature and active protection to avoid heat stress on the materials. By utilizing a "upward air flow and exhaust" mixed flow design, we are able to keep the actual material temperature below 75°C. Additionally, our vacuum freeze-drying machines can be equipped with in-situ pre-freezing plates and integrated cold traps to minimize contamination during handling.We also incorporate microencapsulation and additive systems to enhance the final product. By adding 2-4% maltodextrin or skim milk powder online, we are able to increase the glass transition temperature and reduce wall sticking. Our spray nozzle pressure ranges from 5-10 MPa, with droplet size D50 adjustable between 10-50 μm, resulting in a final product sphericity of ≥0.85.Our approach also emphasizes modularization and intelligent control. With quick-change CIP/SIP systems, batch switches can be completed in under 30 minutes. Our AI predictive maintenance system increases Overall Equipment Effectiveness by 15% and reduces downtime due to malfunctions by 40%.Longxin is committed to environmental sustainability and energy efficiency. We achieve a solvent recycling rate of ≥95% through closed-loop systems and maintain tail gas dust levels below 50 mg/m³. By implementing waste heat recovery modules, the comprehensive energy consumption per ton of dry powder is reduced by 20%.The implementation process involves the following steps: fermentation of yoghurt, vacuum membrane concentration (40-48% solids), low-temperature drying (spray/freeze/fluidized bed granulation), online cooling, nitrogen filling and packaging, and final product distribution.For future collaborations, please provide information on the planned processing volume (t/d), target bacterial activity indicators, steam/electricity conditions on-site, and whether organic or GMP certification is required.We welcome samples for testing and offer free trials along with comprehensive process reports. For inquiries, please contact us at +8613611616575 or email aimee.wang@longxinglobal.com.cn.Read More

Exploring Drying Solutions for High-Moisture Organic WasteDrying solutions for high-moisture organic waste are crucial for the processing of agricultural products such as tea, coffee, turmeric, and ginger. With initial water content ranging from 70-85%, these byproducts require efficient drying methods to reduce moisture levels to below 10% for further utilization in fuel production, fertilizer manufacturing, or animal feed. Leveraging 25 years of engineering experience, Longxin Drying has successfully delivered a range of specialized drying machines to meet these needs.Recommended Models and Advantages1. LXZG Series Single-Shaft Rotary Steam Dryer (Longxin patented)- Indirect conduction + low-speed stirring, operating at temperatures of 100-160°C to preserve effective components.- Continuous feeding and discharging, with a single machine processing capacity of 0.5-6 t/h (wet material) for 24-hour continuous production.- Steam consumption ≤ 1.1 kg steam/kg water evaporation, saving 25-30% more energy compared to traditional rotary dryers.- Internal self-cleaning structure prevents clogging and material backflow, making it especially suitable for high-viscosity tea residue and ginger residue.2. LZVF Series Vertical Vibrating Fluidized Bed Dryer- Rapid dehydration of granular or sliced materials (such as dried ginger slices or crushed black tea) with batch capacities ranging from 200-800 kg.- Modular design, compact footprint, easy to clean, suitable for small-scale or seasonal production.3. LZPG Series Vacuum Rake Dryer- Vacuum drying at low temperatures of 40-90°C in an oxygen-free environment to protect the aroma compounds of coffee and turmeric oil.- Batch sizes ranging from 100-3000 L, meeting GMP/organic certification requirements.Typical ProcessHigh-moisture waste → Crushing/granulation → LXZG rotary drying → Cooling → Grinding → Packaging/granulation(Optional: Condensation recovery of essential oils from exhaust gas, with condensate meeting emission standards)Some Case Studies- A coffee factory in Yunnan, China: Processing 2 t/h of coffee residue with 82% moisture content reduced to 10%, saving 1.05 kg of steam per kg of water and cutting annual steam costs by 1.2 million yuan.- A tea enterprise in Huangshan, Anhui, China: Drying 1 t/h of black tea residue with a calorific value of 4200 kcal/kg for direct boiler use as a coal substitute.- A biotechnology company in Shandong, China: Processing 3 t/h of turmeric residue for drying and pelletizing into organic fertilizer, meeting Japan's JAS organic standards for export.Next Steps for CollaborationTo proceed with our services, kindly provide the following information so we can issue a formal URS and detailed quotation within 24 hours:- Type of material, initial moisture content, target moisture content- Planned processing capacity (t/d or t/h)- On-site steam/electricity/gas conditions and pressure levels- Requirement for explosion-proofing, GMP, organic, or CE certification.Read More

Understanding Materials Used in Pressure Spray Dryers: Key Considerations for BuyersPressure spray dryers are essential pieces of equipment used in various industries such as chemical, food, pharmaceutical, and ceramics for drying heat-sensitive materials. Understanding the materials used in pressure spray dryers is crucial for buyers to make informed decisions when purchasing this equipment.The YPG type pressure spray dryer consists of several key components:1. Feeding system: This includes liquid storage tanks and diaphragm pumps that transport materials to the atomizer.2. Atomization system: The core component is the pressure atomizer, which converts liquid material into fine droplets.3. Drying system: Comprised of a drying tower, hot air distributor, and other components that provide hot air for the drying process.4. Separation and collection system: Consisting of cyclone separators, powder receiving vessels, etc., to separate exhaust gases and collect dried products.5. Heating system: Utilizing steam, electric, or gas heating methods to provide a heat source for the drying process.6. Control system: Monitors and controls the operating parameters of the equipment to ensure stable operation.The YPG type pressure spray dryer (cooling) machine offers various performance characteristics:1. Fast drying speed: The increased surface area of atomized liquid allows for the rapid evaporation of 95% to 98% of water within seconds, making it ideal for heat-sensitive materials.2. High product quality: The resulting spherical particles have uniform size, good flowability, solubility, and high purity.3. Wide applicability: Can be used for both hot air drying and cold air granulation, suitable for various industries.4. Simple operation: Easy and stable operation with convenient control, facilitating automation.5. Energy-efficient: Enhanced heat exchange efficiency due to full contact between materials and hot air, leading to significant energy savings compared to traditional drying equipment.In conclusion, understanding the materials used in pressure spray dryers and their performance characteristics is essential for buyers looking to invest in efficient and effective drying equipment for their specific industry needs. With its fast drying speed, high product quality, wide applicability, ease of operation, and energy efficiency, the YPG type pressure spray dryer stands out as a reliable choice for numerous industries.Read More

Hollow Paddle Dryer Specifications for Efficient Waste Sludge DryingLongxin offers a range of high-quality spray dryer machines for efficient waste sludge drying. The hollow paddle dryer specifications are designed to provide a reliable and effective solution for various industries.One of the key products offered by Longxin is the coffee spray dryer, which is specifically designed for drying coffee sludge efficiently. The powder spray dryer is another option for those looking to dry waste sludge quickly and effectively. The lab spray dryer and laboratory spray dryer options are perfect for smaller scale operations, providing precise control and accuracy in the drying process.For larger scale operations, Longxin offers test spray dryers and pilot spray dryers, allowing companies to test and develop their drying processes before investing in a full-scale production system. As one of the leading spray dryer manufacturers in the industry, Longxin ensures that their products are of the highest quality and meet the specific needs of their customers.When considering a spray dryer machine, it is important to take into account factors such as spray dryer price and spray dryer cost. Longxin offers competitive pricing for their equipment, ensuring that their customers receive the best value for their investment.Overall, Longxin's hollow paddle dryer specifications are designed to provide an efficient and reliable solution for waste sludge drying. With a focus on intelligent manufacturing and high-tech solutions, Longxin is a trusted partner for companies in need of effective drying equipment.Read More

Understanding Spray Drying Machines for High-Volume Processing of Fruit and Vegetable Pasta ProductsSpray drying machines are essential equipment for high-volume processing of fruit and vegetable pasta products. These machines are used to convert liquid substances, such as fruit and vegetable purees, into powder form through a process known as spray drying. The powder that is produced can then be used in various food products, such as instant soup mixes, sauces, and beverages.There are different types of spray drying machines available on the market, including coffee spray dryers, powder spray dryers, lab spray dryers, laboratory spray dryers, test spray dryers, and pilot spray dryers. Each type of machine is designed for specific purposes and production capacities.One of the key advantages of using spray drying machines is their ability to produce high-quality powders with consistent particle size and moisture content. This is particularly important for food manufacturers who require uniformity in their products. Additionally, spray drying machines are highly efficient and can process large volumes of liquid feedstock in a relatively short period of time.When considering the purchase of a spray drying machine, it is important to research different manufacturers and compare prices and costs. Some well-known spray dryer manufacturers include Longxin (Changzhou) Smart Equipments CO.,LTD, which offers a range of spray drying machines for various applications. The price of a spray dryer will depend on factors such as capacity, technology, and features.Overall, understanding spray drying machines and their capabilities is crucial for food manufacturers looking to streamline their production processes and create high-quality fruit and vegetable pasta products. By investing in the right spray drying machine, companies can improve efficiency, consistency, and product quality in their operations.Read More

Understanding the Specifications of YPG-1000 Spray Dryer for Optimal PerformanceJiangsu Longxin Intelligent Drying Technology Co., Ltd. is a leading company in the field of drying equipment, specializing in the design, manufacturing, and servicing of spray dryers. One of their flagship products is the YPG-1000 Spray Dryer, known for its exceptional performance and reliability.The YPG-1000 Spray Dryer is designed to meet the needs of industries such as food processing, pharmaceuticals, chemicals, and more. With a drying capacity of 1000 kg per hour, this spray dryer is ideal for large-scale production processes. Its advanced features ensure efficient and uniform drying of various materials, including liquids, slurries, and pastes.One of the key specifications of the YPG-1000 Spray Dryer is its heating method. Equipped with a high-efficiency heating system, this dryer can quickly and evenly heat the material to be dried, ensuring optimal drying results. The dryer also features a precision control system that allows users to adjust parameters such as temperature, airflow, and feed rate for customized drying processes.In addition, the YPG-1000 Spray Dryer is designed for easy maintenance and operation. Its user-friendly interface and intuitive controls make it simple to operate, while its durable construction ensures long-lasting performance. The dryer is also equipped with safety features to protect both operators and the product being dried.Overall, the YPG-1000 Spray Dryer from Jiangsu Longxin Intelligent Drying Technology Co., Ltd. is a top-of-the-line drying solution for various industries. Its high performance, reliability, and ease of use make it an ideal choice for companies looking to optimize their drying processes. With its advanced features and superior quality, the YPG-1000 Spray Dryer is sure to deliver exceptional results for any drying application.Read More

The third 5G Processing Industry Chain ExhibitionWith a new network architecture, 5G provides up to ten times the peak rate of 4G, millisecond transmission delay and 100 billion level connection capability, opening a new era of extensive interconnection of everything and deep human-machine interaction. 2020 will usher in the climax of 5G construction, the realization of 5G commercial scale, base station construction is in full swing, which has led to the rapid development of high-frequency high-speed materials and components, 5G materials market is broad, of which ceramic filters with its excellent performance or will become the mainstream of 5G filters. At the same time, the accelerated construction of 5G will also promote the outbreak of 5G mobile phone market, there may be 5G thousand yuan machine in 2020, plastic mobile phone shell has become the mainstream of low-end has become a fact, and it is constantly advancing in overseas markets, in addition, ceramics with good no signal shielding has become one of the mainstream materials of 5G mobile phone cover. Ceramic filter: dielectric ceramic powder, alumina, zirconia, magnesium hydroxide, titanate, rare earth oxide, electronic paste, PIN pin, carrier tape packaging, conductive cloth, PCB, auxiliary consumables, refractory materials, etc. Equipment required to manufacture ceramic filters: Sand mill, spray granulation, dry press, injection molding machine, mold, fine carving machine, sintering furnace, grinding and polishing equipment, silver spraying machine, silver dipping machine, coating equipment, printing, electroplating, silver drying furnace, silver burning furnace, laser equipment, network analyzer, coating detection, dispensing, welding, testing, automation equipment, measuring machine, etc.; 1. special internal design (patent No. : ZL 2016 1 0005463.6 replaceable rotor rotor components and installed with the rotor components of the grinder) Special rotor structure design, number and volume, to achieve the maximum specific grinding energy, can improve material grinding efficiency; The mixing rod is a bar type rather than a cylinder type, so that the grinding bead more fully impact the material, so that the contact area between the mixing rod and the grinding bead is larger, so that the fineness is better; The rotor is assembled, convenient maintenance, low cost; 2. mixing rod special structure (patent number:ZL201820541629.0 Rod and pin sanding machine ZL201820541639.4 Eccentric rod and pin sanding machine) Due to the special design of the stirring rod, it produces the thrust of the feed port during the grinding process, so that the grinding beads are not easy to accumulate in the discharge port.The grinding bead is evenly distributed, and the grinding efficiency is more balanced. There is a hollow rotor outside the filter screen, and there is a centrifugal groove on the rotor, which produces an outward centrifugal force during the rotation process, and large particles are thrown outward without contacting the filter screen, while small materials are discharged through the screen screen. 3. can achieve excellent grinding fineness The material can reach the nanometer level, and the minimum fineness can reach less than 80nm by the third party Marvin laser particle size tester, and the particle is stable. Smaller grinding beads can be added with non-screen equipment: 0.03mm, the bead filling rate can reach 80-85%, the higher the filling rate, the energy density of the grinding equipment will also increase. In the same volume of grinding cavity, the higher the bead filling rate, the better the fineness, and the higher the line speed. Linear velocity is the category that determines the particle size of the grinding material. 4．high efficiency and low consumption (Patent number: ZL 2018 2 0541378.6 High efficiency rod pin sanding machine) Fast discharge, no clogging, compared with similar products in the same industry can improve the efficiency of about 30% 5．large flow The diameter of the filter is large, the length is long, the length of the filter is more than half the length of the rotor, and the flow area is large. 6.  high linear speed The rotor shape is short and thick, and the line speed achieved by the company's WSP series sander is higher at the same speed. 7.  Perfect after-sales system All the products sold by the company are guaranteed for one year, the warranty period is free on-site service, the company has professional after-sales service personnel, can respond in a timely manner, in the fastest time to provide you with solutions.Read More

Explore the future of biological fermentation and create a new chapter in the industry - We are waiting for you in Shanghai BIO CHINA 2024!Explore the future of biological fermentation and create a new chapter in the industry -- we are waiting for you in Shanghai BIO CHINA 2024! Dear industry colleagues and partners, With the rapid development of biotechnology, we have ushered in a new era in the field of biological fermentation. As a leader in the field of industrial drying equipment, we sincerely invite you to participate in the 13th International Bio-Fermentation Products and Technical Equipment Exhibition to be held at Shanghai New International Expo Center from August 7 to 9, 2024. Our booth number is Hall E7 A27, looking forward to your visit! At this exhibition, we will not only showcase the latest drying technology and equipment, but also provide one-stop solutions covering many fields such as biopharmaceuticals, food industry, chemical industry and so on. Our team of experts will be on hand to answer your technical questions and share the latest industry developments. In the same period, 35 high-quality forums and events will bring you market hot spot analysis, practice case interpretation and industry trend foresight. We believe that through in-depth exchanges and cooperation, we can jointly promote the prosperity of the biological fermentation industry. Join us to explore the infinite possibilities of biological fermentation and create a new chapter in the industry! For details, please contact: 0086 13611616575, Aimee Wang To book a visit, please scan QR code:Read More

Jiangsu Longxin Intelligent Drying Technology, a wonderful review of CAC2024 exhibition!At the 24th China International Agricultural Chemicals and Plant Protection Exhibition (CAC2024), Jiangsu Longxin Intelligent Drying Technology Co., Ltd. was honored to participate in this industry event. Our booth number 71B43 became the focus of attention for many visitors. The exhibition is on a grand scale, bringing together 2,040 enterprises from 34 countries and regions to showcase cutting-edge products and technologies such as pesticides, fertilizers and modern agricultural technologies. Our Jiangsu Longxin intelligent drying technology, focusing on agricultural chemical production equipment and drying technology, to provide efficient and environmentally friendly solutions for the industry. At the exhibition, we had in-depth exchanges with professionals from all over the world to discuss the development trends and future opportunities of the agrochemical industry. Our products have generated widespread interest and many businesses have expressed high recognition for our smart drying technology. While the show is over, our services and partnerships are just beginning. Jiangsu Longxin Intelligent Drying Technology will continue to promote the technological progress of the agrochemical industry and provide excellent products and services for global customers. Thank you for your attention and support, and look forward to further cooperation with you!Read More

Longxin with a number of "star products" at the 2024CIBF International Battery Exhibition2024 CIBF International Battery Exhibition was held in Chongqing, and Longxin Smart booth was crowded, attracting many industry insiders and peers to stop and visit and consult. What are the highlights so eye-catching, let's find out together.   All-purpose machine King WSP large flow nano sand mill series This series of models is widely used in nanomaterials powder engineering, using a special rotor structure design, the number, volume and installation position according to fluid mechanics design, large grinding energy, high efficiency. The series models are complete, from WSP-6 to WSP-3000, and the scope of application covers many industries such as new energy battery industry and nano new materials, which can be said to be the real "all-round machine king". Wsp-l large flow integrated screen sand mill series This series of models adopts an integrated structure of the rotor, the outer ring of the rotor discharge, while including the discharge filter, all parts in contact with the material in the chamber are metal-free. This series has high energy density, large discharge cross section, and particularly outstanding processing capacity.   Drying star LPG high speed centrifugal spray dryer The high-speed centrifugal spray dryer designed and developed by Longxin Intelligent Drying is widely praised by partners with its advantages of fast drying speed, good uniformity and high fluidity. This series of production process is simple, easy to operate and control, using mechanical centrifugal atomizer, gear drive, can effectively ensure the uniform distribution of droplets size, is a very ideal drying process equipment.Read More

Successfully concluded FIC2024 Food Additives and Ingredients Exhibition with innovative technology!Jiangsu Longxin Intelligent Drying Technology Co., LTD., bringing innovative technology to a successful end FIC2024! In the just-concluded March 20-22, 2024, we Jiangsu Longxin Intelligent Drying Technology Co., Ltd. successfully held the FIC Food Additives and Ingredients exhibition in Shanghai National Convention and Exhibition Center. At Booth 51P10, Hall 5.1, we presented our latest drying technologies and products to the industry. At this exhibition, we had the honor to conduct in-depth exchanges and cooperation with many experts and enterprises in the food additives and ingredients industry. Our products and solutions have received widespread attention and recognition, which further strengthens our determination to continuously innovate and advance in the field of drying technology for the food industry.   We are especially grateful to all the guests who came to our booth, as well as our partners who have expressed a keen interest in our technology and services. Jiangsu Longxin Intelligent Drying Technology Co., Ltd. will continue to be committed to providing efficient and energy-saving drying solutions to meet the high standards of the food industry. Although the exhibition has ended, our cooperation has only just begun. We look forward to further communication and cooperation with you to jointly promote the prosperity of the food industry.Read More

Longxin Dry 2023 Annual Meeting Ceremony came to a successful end!In the New Year, Jiangsu Longxin Smart Drying Technology Co., Ltd. on January 19, 2024, on the ninth day of the twelfth lunar month in Guizui, Jiangyin Shengshi Huayuan Hotel held a "Dragon jumping Tiger jumping, star shining" appreciation luncheon, nearly 200 employees and guests gathered together for a grand dinner. Go to a feast together Annual meeting As the bell of the end of the Year of the Rabbit gradually echoes in the corridor of time, the busy and fulfilling 2023 has passed, and we have ushered in a beautiful 2024. Jiangsu Longxin Drying sincerely thanks all employees, suppliers and partners for their efforts and contributions in the past year, everyone's hard work and selfless dedication in the past year.Let our Jiangsu Longxin move forward steadily in the fierce market competition and achieve fruitful results. Longxin's people not only perform well in their work, but also reflect the professional performance level. The scene is warm and harmonious. One after another, a song full of real feelings allows guests and employees to applaud at the scene, and the charm and style of employees on the stage have been fully displayed. The entire annual conference is full of joy, laughter, passion and strength.   Raffle link has always been the annual meeting of the highly anticipated retention program, in order to allow the employees to participate in the meeting can be full, the annual meeting Longxin prepared multiple raffle gifts, with a share of the prize lively and warm sent out, the scene applause and laughter.   "The long journey is really like iron, and now we are stepping over from the beginning." In the face of the great challenges in 2024, we should continue to be confident and full of passion; In the future journey we Longxin people to develop and strive to continue to lead the industry, we are bound to Longxin dry to a new height, open a new chapter; We Longxin people will work together to witness the leapfrog development of the company, experience the exciting years of struggle with struggle, and share the joy of victory with growth! The progress and development of Jiangsu Longxin cannot be separated from the support of our customers, the support and cooperation of our cooperation units, and the hard work and efforts of our employees. We are all part and a link in the journey of Longxin Dry to climb the peak. Unity and cooperation is the most important feature of this era and one of the virtues we must exercise and improve.And the most important virtue of all. Here we Jiangsu Longxin drying to all our cooperation units, suppliers partners, respected friends and hard staff to extend New Year greetings, to everyone, wish everyone the spirit of Longma, career take-off!Read More

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