Premium Manufacturing Drives New Demands for Precision Grinding

1. In the metal slurry industry, miniaturization and high integration of electronic components require slurries with narrow particle size distribution and superior dispersion uniformity to guarantee core electrical and thermal conductivity.
2. For printing ink, high-end products such as UV-curable ink and anti-counterfeit ink demand improved color saturation, glossiness and adhesion, which rely on thorough refinement and even dispersion of pigment particles during grinding.
3. As a vital material for electronic printing, conductive ink’s electrical performance is directly determined by grinding precision, which affects the quality and service life of flexible electronics and IoT devices.
4. Adhesives, sealants and grease have strict standards for viscosity control and particle fineness, directly influencing bonding strength, sealing effect and lubrication performance.

Performance Features: Triple Advantages of High Capacity, High Precision & High Flexibility

1. High Production Capacity

   Designed with elevated roller speed and excellent cooling performance, the machine markedly boosts material processing efficiency.

   Intelligent functions including automatic scraper adjustment and zero-point setting cut manual intervention and production preparation time, maximizing productivity and processing capacity. Its stable operation and high material utilization greatly reduce waste, lifting resource efficiency and generating remarkable economic benefits.
2. High Precision as Core Competitiveness

   The digital control system stores process formulas to guarantee consistent quality across batches. Intuitive control panels enable accurate parameter setting, and long-term production data trend analysis supports process optimization.

   Roller cylindricity and concentricity are controlled within 2μm, with minimum roller gap below 1μm. It delivers narrow particle size distribution and meets stringent standards of high-end manufacturing. It also boasts outstanding reproducibility unavailable on conventional mills, securing steady product quality batch after batch.
3. High Flexibility via Multiple Modes & Custom Design

   Three operational modes are optional: gap mode, pressure mode and combined mode, adaptable to diverse material properties and processing demands.

   Line pressure ranges from 5 to 120N/mm, suitable for high to ultra-high viscosity slurries.

   Customization is available for housing treatment, roller materials and scraper types. Metal, ceramic and fiberglass scrapers can be selected to fit varied grinding and discharging requirements.
4. Easy Operation, Safety & High Return on Investment

   Touchscreen and graphical interface simplify operation with straightforward parameter configuration, saving working hours and raising output.

   Full-range safety protection systems comply with industrial standards to safeguard operators.

   Features including high throughput, low material loss and gentle dispersion for contaminant and temperature-sensitive materials create prominent competitive edges, especially outstanding gloss performance for printing inks, bringing satisfactory investment returns.

     

Technical Upgrades: Patented Technologies Drive Industrial Innovation

1. Fine-tuning Mechanism for Motor Mounting (Utility Patent: ZL202021925881.5)

   It solves the limitation of fixed motor position on traditional devices. Precise position adjustment ensures perfect alignment between motor and transmission system, enhancing transmission efficiency and stability, lowering vibration and noise, and extending service life.
2. Self-fitting Discharge Bin (Invention Patent: ZL202010843863.0) & Automatic Roller Baffle (Invention Patent: ZL201610442589.X)

   The discharge bin automatically adjusts discharge angle and position for complete material collection and minimal waste.

   The movable baffle fits rollers flexibly according to material viscosity, preventing leakage and eliminating manual adjustment errors for stable production.
3. Dual Precision Control System for Roller Gap & Pressure

   Advanced sensors and control algorithms monitor and adjust gap and pressure in real time, maintaining stable processing parameters. It serves as core technical support for ultra-precision grinding and accommodates refined processing of various materials.
4. Automatic Baffle Adjustment Device

   The device modifies baffle position and angle based on feed volume and viscosity, ensuring even material feeding and uniform grinding. It reduces manual work and improves production efficiency and product consistency.

Application Industries: Full-scenario Coverage Empowers High-quality Development

1. Printing & UV Ink Industry

   Applicable to UV-curable ink, anti-counterfeit ink, packaging ink, sheet-fed ink and offset printing ink. High-precision grinding refines pigment particles evenly, improving color saturation, gloss and adhesion to satisfy high-standard printing demands. High throughput supports mass production.
2. Electronic Slurry Industry

   Process silver, aluminum, nickel, copper, platinum slurry, solder paste and functional ink. Strict particle distribution control guarantees conductivity and reliability of electronic components, supplying qualified raw materials for flexible electronics, semiconductors and solar cells.
3. Functional Materials Industry

   Suitable for sealants, adhesives, lubricants, ceramic slurry and composite materials. It enhances bonding strength and sealing performance, stabilizes grease viscosity, and lays solid foundation for ceramic product forming and performance upgrade.
4. Cosmetics & Personal Care

   Ideal for lipstick, sunscreen, foundation, hair wax and other products. Gentle dispersion avoids contamination and achieves ultra-fine grinding, delivering delicate texture and comfortable application experience.

Precise Grinding, Intelligent Future Creation